ArcFlo, LLC

Precision Wire Harness and Electrical Assembly Manufacturing for Demanding Environments

50%
Faster Prototype
Turnaround

Precision-Built for Demanding Environments

ArcFlo, LLC is a Kalamazoo, Michigan based manufacturer of custom wire harnesses, cable assemblies, and electrical enclosures for original equipment manufacturers nationwide. Founded by engineers with backgrounds in underground mining equipment and aerospace, ArcFlo brings rugged-environment design experience to defense, power generation, and specialty vehicle programs.

Every harness is 100% tested prior to shipment rather than batch sampled, and our in-house engineering team resolves design issues before release — from single prototypes through full production volumes.

Our Target Market:

  • Department of Defense (DOD)
  • Navy
  • Air Force
  • Tier One Suppliers (General Dynamics, Lockheed Martin, Sierra Nevada Corporation)

Proven Experts by Past Performance

Two consecutive years of 75% year-over-year revenue growth, backed by measurable results on every program.

Defense & Military Platforms

Qualifying product in testing for military platform applications

Off-Highway & Specialty Vehicles

GEMS modular electrical system for Getman Corporation

Power Generation & Industrial Controls

Prototype harness redesign for ComAp

Defense & Military Platforms

  • Military Application Prototype Turnaround (2026) — delivered an as-designed prototype harness, then a redesigned version the next day; redesign quoted at a 40% price reduction for production builds.

Off-Highway & Specialty Vehicles

  • GEMS, Getman Electrical Modular System (Getman Corporation, $650,000/year, 2022) — plug-and-play modular electrical system spanning 8 machine configurations. Result: 3-day reduction in per-machine assembly time, zero harness defects, 20% shorter lead time, 10% capacity increase, 50% shorter aftermarket lead times.

Power Generation & Industrial Controls

  • Bulldog Prototype Harness Redesign (ComAp, $100,000, 2023) — delivered a redesigned prototype harness within the original timeframe. Result: 50% reduction in customer assembly time, 20% reduction in harness cost.

Core Competencies

Custom Wire Harness Manufacturing

Prototype through production volumes, built to program-specific electrical and mechanical requirements.

Braided Harness Manufacturing

Tinned copper braiding for EMI/EMP protection, plus stainless steel, PEEK, and PVC-coated nylon through a partnership with a premier European braiding manufacturer.

Rapid Prototype Development

Compressed turnaround paired with embedded engineering support to resolve design issues before release.

Electrical Enclosure & Control Box Assembly

Enclosure builds with full hardware specification, including connector and terminal selection.

100% Test Validation

Every harness fully tested prior to shipment rather than batch sampled, reducing field risk.

High-Mix, Low-to-Medium Volume Production

Built for programs that fall between large batch manufacturers and small job shops.

NAICS CODES

Service Area: Nationwide

UEI: XUBQV1A21YA3 · CAGE: 19WH3
PRIMARY

334419

Other Electronic Component Manufacturing

336320

Motor Vehicle Electrical and Electronic Equipment Manufacturing

334515

Instrument Manufacturing for Measuring and Testing Electricity and Electrical Signals

335999

All Other Miscellaneous Electrical Equipment and Component Manufacturing

75%
YoY Growth,
Two Years Running

Why Choose ArcFlo?

  • Signature Braiding Capability Partnered with a premier European braiding manufacturer, ArcFlo winds and braids tinned copper for EMI/EMP protection, plus soft stainless steel, PEEK, and PVC-coated nylon — a process most shops our size can't match.
  • Rugged-Environment Engineering Heritage Founded by engineers from underground mining equipment and aerospace backgrounds, bringing decades of harsh-environment design experience to defense, power generation, and specialty vehicle programs.
  • IPC/WHMA-620E Standard, AS9100 In Process Wire harness and cable assembly processes performed to the IPC/WHMA-620E standard, with AS9100 certification currently in process.
  • Proven Growth Trajectory Two consecutive years of 75% year-over-year revenue growth, reflecting sustained investment in engineering and capacity.
  • Qualifying for Military Platforms Currently qualifying product in testing for military platform applications, expanding beyond commercial OEM programs into defense.

CONTACT US

Reach out to discuss your program's wire harness, cable assembly, or enclosure requirements.

Jeffrey McCain, VP Operations and Sales

(269) 203-5754
jeff.mccain@arcflotech.com

Target Market

  • Department of Defense (DOD, Navy, Air Force)
  • Tier One Suppliers (General Dynamics, Lockheed Martin, Sierra Nevada Corporation)